The test machine using a horizontal hexagonal wooden drum roll or cylinder (both ends of the diameter of 250 mm, the middle part of the 300 mm, rolling back and forth on the mattress, simulate human motion to assess the durability of the mattress. The Mattress Durability Tester has been manufactured to determine the durability of any type of mattress and box spring unit, regardless of the materials of construction, by simulating long-term use conditions. It consists of a weighted roller which moves width ways across a test mattress to simulate body movement. The length of stroke to which the Roller moves is very easily adjusted, by sliding the stroke adjusters to left or right, to suit the relevant mattress under test. Unloading and loading of the Roller onto the test mattress is done easily via a motor driven lifting assembly.

LDT-F764 Integrated Mattress Test Machine-Ladetech Mattress Machinery

Hexagonal Wood Barrel  (ASTM F 1566)

109kg, length 915±75 mm

Cylinder wood barrel (EN1957)

140kg, length 1000mm

Maximum size of mattress

2200m×2000m×400mm

Test speed

0-20 r/min

Control method

PLC



 Product Applications 

three functions of Integrated Mattress Test Machine

(1) DURABILITY TEST

Using a horizontal hexagonal wooden drum roll or cylinder (both ends of the diameter of 250 mm, the middle part of the 300 mm, rolling back and forth on the mattress, simulate human motion to assess the durability of the mattress.

The Mattress Durability Tester has been manufactured to determine the durability of any type of mattress and box spring unit, regardless of the materials of construction, by simulating long-term use conditions. It consists of a weighted roller which moves width ways across a test mattress to simulate body movement. The length of stroke to which the Roller moves is very easily adjusted, by sliding the stroke adjusters to left or right, to suit the relevant mattress under test. Unloading and loading of the Roller onto the test mattress is done easily via a motor driven lifting assembly.

(2) EN HARDNESS & HEIGHT CHANGE TEST

The test machine combines the loading device (roll) with a hardness measuring device. Thus, firmness test can be carried out according to ASTM F 1566 or EN 1957, without the need for a rearrangement of the specimen, which would falsify the measured values. It can also display height change by servo measuring system.

After simply loosening the front frame reinforcement the specimen can be inserted into a flexible test base plate. This makes the testing device very effective and space-saving.

Software allows for a flexible parameter entry, the execution of different testing procedures, a graphical representation of measured values, test evaluation, and logging. Then the pre-set number of cycles is reached, the test is ended automatically.

(3) EDGE TEST

The machine increases mattress fatigue test function, it simulate human sitting on the edge of mattress, with 1000N force to test the fatigue of mattress for 5000 cyclic according to EN1725.

Durability Test Technical Specifications

Hexagonal Wood Barrel  (ASTM F 1566)

109kg, length 915±75 mm

Cylinder wood barrel (EN1957)

140kg, length 1000mm

Maximum size of mattress

2200m×2000400mm

Test speed

0-20 r/min

Control method

PLC

Dimension

2900mm×2700mm×1800mm

Power

AC380V±10%, 50/60Hz, three phase

According to different mattress to adjust the rolling stroke (adjust the limit switch position)

Low coefficient of friction guide, ensure full drum weight on the mattress.

The LCD Touch Screen display provides easy control and setting.

 

EN hardness & height change test Technical Specifications

Load block

Diameter 355 mm, Spherical radius of curvature 800mm, Front edge radius of curvature 20mm

Speed

90mm/min

Stroke

350mm

Driving method

SMC brand electric cylinder

Load cell

200kg (Germany brand tecsis)

Load plate position adjustment

300mm

Height change test

Test method

High-precision servo measuring system

 

EDGE TEST Technical Specifications

Test Force

1000N

Driving method

Air cylinder

Times

5000 cycles

Hold time

3S

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